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Frequently Asked Questions

USAGE REASONS AND USAGE AREAS OF STEAM BOILERS

Usage reasons;
• It is possible to reach high temperatures.
• It is easy to maintain and maintain a constant temperature condition.
• Steam is a pure substance and is hygienic, ie sterile.
• It is a very good heat carrier.
• Energy can be saved by recycling.
Usage Areas of Steam
In Petrochemical
• Electricity generation in thermal power plants (Steam turbines)
• In pharmaceutical and food industry for sterilization purposes
• Building materials industry
Steam heating systems (heating systems)
• Refineries
Chemical processes
• In the food industry
Sterilization (packaging and food)
• In the fertilizer industry
In rubber products and manufacturing
• In the construction materials industry
• Paper industry
• Wood processing and shaping
It is used in many more places.

BASIC CONCEPTS OF STEAM BOILER

Saturation temperature: The temperature when the water reaches the boiling point at the applied pressure is called the saturation temperature.
Compressed liquid: If the temperature of the water at the applied pressure is below its saturation temperature, it takes the term compressed liquid.
Saturated liquid: It is at the saturation temperature corresponding to that pressure at an applied pressure, and it is called water saturated liquid without the smallest vapor molecule. Water is at the beginning of evaporation.
Saturated steam: It is at the saturation temperature corresponding to that pressure at a given pressure, and it is the state where all of the water is in the vapor phase. Steam is at the limit of condensation.
Superheated steam: If the temperature of the steam at the applied pressure is higher than the saturation temperature at the same pressure, the steam takes the term superheated steam.

HOW IS FUEL TANK INSULATION MADE?

• When the fuel tanks are to be used outdoors, the surface of the tank is covered with thermal insulation materials such as Glass wool – Stone wool to increase the resistance to heat and cold, and an insulation that protects against external factors such as galvanized sheet – stainless sheet – aluminum sheet is made and the fuel tank is protected from weather conditions. gets isolated.

WHAT IS CE CERTIFICATE?

CE Mark is a health and safety indicator applied within the framework of the “New Approach” created by the European Union in 1985 with the aim of achieving the free circulation of products. It is aimed to use a uniform EU indicator indicating compliance with EU directives instead of the different appropriate directive indicators used throughout the EU.

FLUE GAS HEAT LEVEL

A drop of 20 ° C from the flue gas means that the Boiler is 1% more efficient.

WHAT SHOULD THE FUEL TANK THICKNESS BE?

Its standard varies according to the diameter. It is produced in accordance with TS EN 12285 Standard.

WHAT IS THE WALL FOR?

A second body that will provide an early warning system in case of damage to the fuel tank body.

WHAT IS SUMP?

It is a maneuver room in underground fuel tanks.

CAN THERE BE FOOT IN THE UNDERGROUND FUEL TANK?

Since it will be in the soil, there is no need for a foot.

WHAT IS A FUEL TANK ANOD?

It is the tool installed on the tank body against corrosion.

WHAT IS THE REINFORCEMENT CIRCLE FOR FUEL TANK?

Fired reinforcements to strengthen the large capacity of underground fuel tanks
circle.

WHAT IS A FUEL TANK MANHOLE?

These are the areas that can be entered in the entrance and exit sections of the fuel tanks.

HOW MANY KINDS OF FUEL TANK COATING?

There are 3 types of coatings according to TS EN 12285 Norm. For details, you can read the relevant statement on our site.

WHERE ARE THE USAGE AREAS OF BOILERS?

Buildings, commercial enterprises, residences, hospitals, military facilities, hotels, swimming or pool facilities, sports facilities, astro pitches, laundry, cafeteria, factories, schools, universities and public institutions, where the installation is available and hot water is needed. can be used anywhere.

IN WHICH REGIONS AND HOW LONG CAN WE USE THE BOILER?

There is no environmental limitation such as solar energy because the boiler uses another source as a heat source (combi boiler, steam boiler, heating boiler), so it is affected by whether the other source is active or not. Since the heaters that we generally use as heat sources are active in winter and passive in summer, the boiler only then becomes passive. In periods when the heat source is not working, it can be supported by electrical energy or solar energy. You can use the boiler 24/7 in all regions of our country and as long as the heat source is available.

CAN I USE THE BOILER ONLY IN WINTER?

Since the boiler will be in the position of a heat exchanger if it will be used only with a coil, it needs an additional heat source. In such cases, it can only be used in winter. But with the resistance support, you can meet your hot water needs in the summer at affordable prices.

CAN I SAVE SAVING WITH THE BOILER?

Of course it does. Let’s assume that the amount of hot water that a sports facility needs daily is 1 ton on average. Now, since this one ton will not be used at once, if it is bought in 30-liter pieces, it will buy 33 times, each time the boiler or boiler is turned on and off, it consumes more fuel and a little cold water will be wasted because it cannot deliver hot water immediately. However, in a boiler system, the boiler will not try to heat 1 ton of water, it will only heat the water as much as the water circulating in the coils in the boiler and the boiler, and this water will be returned in the system with the help of a pump. Thanks to the perfect insulation of the boiler, the heated hot water can be stored ready for a long time at the required degree.

IS THE BOILER AFFECTED BY ENVIRONMENTAL CONDITIONS?

The design of the boilers has been made considering the environmental conditions. For example, in places such as a humid warehouse or boiler room, it has been strengthened with protection applications that prevent it from rusting and insulation applications that prevent heat loss. It has been registered to be suitable for use after passing a series of tests that determine quality standards such as hygiene, impermeability, durability and safety.

HOW THERMAL OIL BOILER WORKS?

As mentioned in our previous articles, we have stated that hot oil boilers are frequently encountered in sectors where extremely high temperatures are required to produce. Well, have you ever wondered how a hot oil boiler works? In fact, the working principle of the hot oil boiler and the working principle of the steam boiler are similar. Liquid fuels such as solid, gas or fuel-oil can be used as the main energy source in both. While the amount of heat to be transferred to a production facility with the boiler, for example, is provided by the circulation pump, the transfer of heat is carried out by heat transfer oils, not by the smoke that has reached high temperature from the fuel as in the steam boiler.

HOW DOES A SAFE THERMAL OIL BOILER WORK?

How does a hot oil boiler in which the safety risk is minimized, which can be described as safe, work? First of all, not any type of oil, only oils called heat transfer oils should be used in boilers. Specially produced for these high-tech boilers, these oils ensure that your boiler works efficiently and protects your boiler from unexpected failures. Apart from this, the regular checks of the hot oil boilers should not be neglected and various fire extinguishers should be kept ready for use at any time in the places where hot oil boilers are located.

HOW DOES THE HOT OIL BOILER USED INCORRECTLY WORK?

Due to the advantage of reaching high temperature values ​​at low pressures, hot oil boilers, which are preferred in many industries, can cause great damage to businesses and create great security risks if they do not work properly. Therefore, the question of how a malfunctioning hot oil boiler works is important. At this point, some changes that occur while the boiler is working give us a clue. Some of these are situations such as smoke coming out of the chimney of the boiler and the color of the smoke, again the color and size of the flame, and the failure of the circulation pump.

CHARACTERISTICS REQUIRED IN THE HOT OIL PREPARATOR BOILER SYSTEM?

Hot oil boiler; These are heating systems using heat transfer oils with boiling temperatures between 260 ° C and 390 ° CM. It is used in many industrial processes.

HOW MUCH CONCRETE CURING STEAM IS NEEDED?

How Much Is Concrete Curing Steam Needed?
Concrete curing capacity requirement, which comes from you and is often difficult to calculate the amount of capacity, is needed at 4-6 bar operating pressure and 20kg / h steam to cure concrete for 1 m3 / hour.

THE ENERGY DIFFERENCE OF STEAM AND WATER

Steam carries 5 times more energy than Water.

HOW MUCH STEAM IS LARK

In normal standards, Lark draws steam at maximum capacity between 1200kg / h and 1400 kg / h.
For more detailed questions, please send an e-mail to our e-mail address on our website.
It will be answered within one day at the latest. (If you leave your contact number, we will notify you by calling)

COMPANIES SELLING STEAM BOILERS

Although there are a lot of steam boilers in our country, the main thing is not the price you buy the steam boiler, but the company you will buy the steam boiler must have the necessary certificates for the boiler. CE certificate comes first among these documents.

WHAT IS A RECUPERATOR

The recuperator is a counter-flow heat exchanger used to recover waste heat.
It is based on the logic that counter-flow fluids transfer heat to each other.
We can give plate heat exchangers as an example.
In commercial places; It transfers the heat of the discharged dirty air to the fresh air absorbed from the outside. It does this without spending any additional energy. It reduces the heating energy required to the space by at least 45% due to the exhaust air.
The heat load of the discharged dirty air is transferred to the fresh air absorbed by a heat pipe exchanger. A heat load of 55% of both temperature differences is recovered.
Thanks to the control unit on it, it is automatically activated when the difference between fresh and dirty air temperatures in summer and winter is 20C and above.
If desired, it can be used only to exhaust the air of the space or to only suck fresh air from the outside.
In the heat exchanger, the passage paths of the suction and exhaust air in the device are completely separate. For this reason, bacteria and odors in the exhaust air do not interfere with the suction air.
It cleans the air thanks to the filters on it.
Optionally, it is possible to add additional filters. For example, an activated carbon filter can be installed to remove oil smoke and odor from the oily and smelly air coming out of the hood.

IMPORTANCE OF STEAM METER

In some brands and models, the steam meter counts steam according to vibration.
(Affected by Vibration). Steam meters should be selected by experts in order to make a healthy measurement.
If the steam velocity is between 70 and 110 m / Sn, it makes the most ideal steam measurement.

STRAIN HOLDER CONNECTION TYPE

The strainers in the steam lines should be connected horizontally to the existing line.

HOW MUCH PRESSURE IS THE COACH IMPACT?

There is a pressure 10 times the current vapor pressure at the location of the Ram Impact.
this makes itself felt as a very violent sound and knocking.

STEAM CALCULATION FOR DRYING FACTORY

Tell me how many drying units you will install in the production process.
Let’s calculate your capacity and choose the most suitable capacity for you.
(please mail me)

WHAT IS THE HEAT LOAD OF THE PASTA FACTORY?

Tell your factory production capacity.
Let’s calculate your hourly heat capacity and required pressure.
(please mail me)